What is Corrugated Packaging?




Process for Making Corrugated

To explain what corrugated boxes are, you must first understand how they are manufactured. Corrugated packaging is the most recycled packaging material globally, as it is made primarily of trees, which are a renewable resource. It is made sustainably from trees and old recovered corrugated containers, with an industry recovery rate of 90 percent and 96 percent over the last eight years. Old corrugated containers are put down, sorted, compressed, and baled for space-saving storage when corrugated is recycled. These are then taken to a paper mill, where the corrugated is broken down and inserted into a repaper – Customize Packaging, which is like a huge blender. They’re agitated in the repaper to make a slushy pulp of fiber and water. The impurities are removed, and the remaining fiber solution is put onto a moving screen that drains the water, resulting in a continuous fiber mat. After that, the mat is pressed between rollers to remove any remaining moisture. The wet, continuous fiber is taken through a drier. It comes into contact with heated places of drying cylinders at the top and bottom, eliminating any leftover moisture from the paper. 

Corrugated Packaging

Corrugated packing is ideal for products that must be moved from a warehouse to a processing center and then onto a delivery vehicle. Because so many individuals and machines will handle the box, it must be able to endure being shuffled, slid, tossed, and even dropped. You can wrap the internal product with additional cushioning for greater security and peace of mind if you wish to provide an extra layer of protection. Corrugated boxes are a terrific option if you want complete control over your packaging design. You get all of the advantages of a wide design space but with extra strength and durability. Custom opening folds, flaps, die-cuts, embossing, and debussing are just a few of the many possibilities you may add to create a one-of-a-kind design without fear of the procedure damaging the product within.

Why Use Corrugated Packaging?

More Durable than Cardboard, corrugated boxes are safer, more durable, and more protective than cardboard, so you can rest assured that whatever you put inside will be safe. Corrugated packing is also resistant to crushing and pressure. You may also like to learn about Eyelash Boxes Wholesale.

  • Sizes are Available in a Wide Range of Shapes and Sizes

Corrugated packaging comes in a variety of shapes and sizes. It’s tough but light, making it a fantastic fit for practically any product that needs protection but doesn’t want to be overly bulky.

  • Cost-effectiveness

These advantages come with corrugated, and it’s also a cost-effective packaging option? I’m not sure how that’s even possible. Corrugated packaging is particularly cost-effective to create and reuse due to its sustainability and the rate at which it is recycled. It’s cost-effective, but it can also help you boost sales.

  • Can be Dismantled and Repurposed

Corrugated boxes can be easily dismantled, stored, or transported without compromising the packaging’s structural integrity.

  • Environmentally Friendly

The packaging is constructed of recycled and renewable materials like Kraft, giving it an environmentally responsible packaging alternative that consumers will love. 

Cardboard Boxes vs. Corrugated Boxes

Even though the two phrases are sometimes used interchangeably, cardboard and corrugated boards are different materials. The question is, which is the better option for your packaging needs? When it comes to consumer packaging, cardboard is usually the best choice. Cardboard is lighter and more pleasant to the touch than corrugated board, and it can be printed in a wide range of colors and textures. It’s also utilized for shipping, like in the thin, flat cardboard mailers used to send documents.

On the other hand, corrugated boxes are significantly preferable for wholesale packaging and shipment. They’re also a lot tougher and more resilient, with increased strength. Corrugated boxes stack much better because they can sustain the weight of other packages on top of them, allowing them to be palletized.


If you’re selling food, you’ll need corrugated packaging. Corrugated packaging is more environmentally friendly and hygienic, but with so many people opting for online grocery shopping and delivery, companies are opting to insulate their corrugated packing for even more protection, especially for perishable goods.